
Dilated Aortic Root
3D TEE. SLA Print

Cardiac Tumor Surgical Planning Model
Cardiac CT. FDM+SLA print
“With the 3D model, we could figure out how to dismantle the tumour like a jigsaw puzzle before we even went into operation.”
- Dr. Shaf Keshavjee

Augmented Reality (AR)
projection of heart and ribcage on echocardiography phantom.
Cardiac CT.

Toronto Heart Atlas
Complex TGA; Situs inversus; Dextrocardia. Post insertion of RV to PA conduit.
Cardiac CT. FDM Print.

Echocardiography phantom
CT data. FDM printed positives, Silicone molds; Gel wax and ballistic gel casts with graphite. Lasercut case.

Small-scale production printer cluster (Prusa MK3) with continuous process monitoring.

Stop-Gap N95 Respirator:
Reusable device, developed, tested and manufacturable at small scale at APIL
CAD. FDM, SLA, Polyjet printing. Silicone cast. HME filters.

NIOSH standard headform
for respirator testing
FDM print. Silicone casting.

Complex Mold for casting NIOSH standard headform for respirator testing

Toronto Heart Atlas
Cardiac CT + 3D TEE. Interactive renderings.

FOCUS Heart Models
showing standard imaging planes for FOCUS TTE
Cardiac CT. FDM Print. Magnets

Production series of 1000 FOCUS heart models
Cardiac CT. FDM Print. Magnets

4-axis robotic arm
FDM print, Aluminum extrusions, Arduino electronics. Stepper motors.

Normal aortic root
3D TEE. SLA print.

Mitral valve annulus model
3D TEE data.

Stop-Gap N95 Respirator:
Reusable device, developed, tested and manufacturable at small scale at APIL
CAD. FDM, SLA, Polyjet printing. Silicone cast. HME filters.

Ultrasound-guided subclavian central venous access task trainer
CT data. FDM printing. Silicone and gel casting. Lasercut case.

6-axis Robotic Arm

FOCUS Heart Models
showing standard imaging planes for FOCUS TTE
Cardiac CT. FDM Print. Magnets

FDM+SLA Print

Cardiac Tumor Surgical Planning Model
Cardiac CT. Interactive rendering. Sketchfab.
“With the 3D model, we could figure out how to dismantle the tumour like a jigsaw puzzle before we even went into operation.”
- Dr. Shaf Keshavjee

Dilated aortic root
3D TEE Data. SLA print.

FOCUS Heart Models
showing standard imaging planes for FOCUS TTE
Cardiac CT. FDM Print. Magnets

Human heart. Long-axis slice.
Cardiac CT. SLA Print.

Cardiacl tumor surgical planning model
Interactive rendering of 3D digital model.
3D Slicer. ITK-Snap.

Toronto Heart Atlas
cardiac tumor
Cardiac CT. Rendering on Sketchfab.

Procedural planning model
for endovascular repair of baffle leak in patient with TGA..

FOCUS Heart Models
showing standard imaging planes for FOCUS TTE
Cardiac CT. FDM Print. Magnets

Toronto Heart Atlas
Unrepaired Tetralogy of Fallot
Cardiac CT. Interactive Rendering.

CAD Rendering
prototype ex-vivo heart perfusion experimental set-up

Spine models
for development of neuraxial anesthesia phantom
CT. FDM Print.

Prototype Emergency Ventilator
Bag-valve-mask based emergency use-ventilator testing

Lung-isolation Training Phantom
CT. FDM print.

Cardiac Tumor Surgical Planning Model
Cardiac CT. Powder-bed print.
“With the 3D model, we could figure out how to dismantle the tumour like a jigsaw puzzle before we even went into operation.”
- Dr. Shaf Keshavjee

Material testing for respiratory filters

Dilated aortic root
3D TEE data. SLA Print.

Echocardiography phantom
CT data. FDM printed positives, Silicone molds; Gel wax and ballistic gel casts with graphite. Lasercut case.

Echocardiography phantom
CT data. FDM printed positives, Silicone molds; Gel wax and ballistic gel casts with graphite. Lasercut case.

Thoracic epidural insertion
CT. Educational Animation.

TEE simulator controller
Using 2-button wheel-mouse simulates change of probe depth, omniplane angle and probe flexion.

Normal Heart
Cardiac CT. Powder-based print. Artificial colours.

Planetary gear test print
Multi-colour FDM print. All parts printed simultaneously. No assembly.

Left Heart Blood Pool
Cardiac CT segmentation. ITK-Snap.

Heart Base and Left Heart Blood Pool
Cardiac CT. Animated Rendering. 3D Slicer.

Aortic valve
Short axis view
3D TEE. Interactive Rendering. QLab.

Ultrasound-guided vascular access phantom
CAD. FDM printing. Gel casting. Lasercut case.

FDM 3D printer.

Stop-Gap N95 Respirator:
Reusable device, developed, tested and manufacturable at small scale at APIL
CAD. FDM, SLA, Polyjet printing. Silicone cast. HME filters.

Material testing for respiratory filters

Stop-Gap N95 Respirator:
Reusable device, developed, tested and manufacturable at small scale at APIL
CAD. FDM, SLA, Polyjet printing. Silicone cast. HME filters.

Aerosol-Reducing Non-invasive Ventilation Mask testing

NonIinvasive Ventilation Mask
Adapter prototype
CAD, SLA print.
3D modeling, 3D Printing & Micro-manufacturing Lab
@ University Health Network
Bringing the power of 3D imaging, modeling & 3D printing technologies to the front-lines of healthcare, research & education.
Our programs include:
- Clinical 3D Printing & Related Services: modeling, printing and micro-manufacturing
- Educational Resources & Events
- Procedural Simulators & Phantoms: Open-source development and manufacturing of high fidelity, multi-modal simulators & task trainers tailored to curriculum objectives and plan.
- Medical Devices: Open-source development and evaluation of essential medical devices
- Research on applications of perioperative imaging & 3D technologies to improve outcomes and safety of medical procedures

3D Modeling
Creation of 3D digital models from mechanical parts, CAD files and medical imaging (CT, MRI, 3D Ultrasound).

3D Printing
Rapid turn-around 3D printing services with a wide range of printing technologies and materials. For prototyping and small scale manufacturing. Automated process monitoring available.

3D Visualization
Virtual & Augmented Reality (AR/VR), high resolution interactive renderings & animation.

Simulation & Task Training
Development of high fidelity multi-modal simulators & task trainers based on medical imaging data, tailored to specific curriculum and educational objectives. Task trainers with tactile fidelity can be manufactured at low-cost to represent a wide range of normal and pathological variants based on real cases.

Patient-Specific Surgical Planing Models
Creation of 3D models from medical imaging data to assist in planning surgical procedures. Models can be 3D printed or visualized in a variety of modalities such as on-screen rendering, animation, augmented reality (AR) and virtual reality (VR).

Part Design & Micro-Manufacturing
Design, prototyping & manufacturing of custom labware, mechanical parts, medical devices using a variety of techniques and materials: 3D printing (thermoplastics, photopolymers, powder and others), Laser cutting, Casting (plastics, silicones and gels), Circuit printing, electronic prototyping & mechatronics.
Project Gallery

Toronto Heart Atlas
Complex TGA; Situs inversus; Dextrocardia. Post insertion of RV to PA conduit.
Cardiac CT. FDM Print.

Stop-Gap N95 Respirator:
Reusable device, developed, tested and manufacturable at small scale at APIL
CAD. FDM, SLA, Polyjet printing. Silicone cast. HME filters.

Ultrasound-guided subclavian central venous access task trainer
CT data. FDM printing. Silicone and gel casting. Lasercut case.

Complex Mold for casting NIOSH standard headform for respirator testing

Toronto Heart Atlas
cardiac tumor
Cardiac CT. Rendering on Sketchfab.

Lung-isolation Training Phantom
CT. FDM print.

Cardiac Tumor Surgical Planning Model
Cardiac CT. FDM+SLA print
“With the 3D model, we could figure out how to dismantle the tumour like a jigsaw puzzle before we even went into operation.”
- Dr. Shaf Keshavjee

Echocardiography phantom
CT data. FDM printed positives, Silicone molds; Gel wax and ballistic gel casts with graphite. Lasercut case.

Dilated aortic root
3D TEE data. SLA Print.

Interactive rendering
Toronto Heart Atlas
Normal Morphology; Type-A Aortic Dissection

CAD Rendering
prototype ex-vivo heart perfusion experimental set-up

FOCUS Heart Models
showing standard imaging planes for FOCUS TTE
Cardiac CT. FDM Print. Magnets

Cerberus Multi-vent
Safe sharing of one ventilator for two patients with widely different size and lung compliance

Dilated Aortic Root
3D TEE. SLA Print

Prototype Emergency Ventilator
Bag-valve-mask based emergency use-ventilator testing

Echocardiography education models

Spine models
for development of neuraxial anesthesia phantom
CT. FDM Print.

NIOSH standard headform
for respirator testing
FDM print. Silicone casting.

3D printed heart blood pool model with a Left Ventricular Assist Device (LVAD) in place

Production series of 1000 FOCUS heart models
Cardiac CT. FDM Print. Magnets

Thoracic epidural insertion
CT. Educational Animation.

TEE simulator controller
Using 2-button wheel-mouse simulates change of probe depth, omniplane angle and probe flexion.

Digital model of valve seat for respirator mask

Normal Heart
Cardiac CT. Powder-based print. Artificial colours.
Team

Co-Director

Co-Director

Manager Industrial Designer
Alumni

Founder

Principal Investigator

Principal Investigator

Research Associate

Research Associate

Research Assistant
Radiology Technologist

Research Associate

Research Associate

Research Assistant